Laser Welding Machine Welding Robot Station for Frame Scaffold Production

• After-sales Service: 24-Hour Technical Support
• Warranty: One Year
• Application: Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
• Model NO.: JS-MJGZZ
• Technical Class: Pulse Laser
• Control: Automatic
• Power Density: Heat Conduct Welding
• Laser Classification: Optical Fiber Laser
• Type: Automatic Laser Welding Machine
• Transport Package: Plastic
• Specification: 4M*2.5M
• Trademark: JINSHI
• Origin: China
• HS Code: 8479509090
• Production Capacity: 5000PCS/Year

Product Description

 

The robotic welding workstation is designed for welding scaffolding and door frames. The design is both efficient and customizable to meet specific customer needs. It is capable of long-term, continuous welding operations with precise, repeated positioning. The workstation offers high welding efficiency, stability, and excellent cost performance. (Door frame tooling can be customized based on customer requirements.)

Description of Welding Parts:

• Diameter of Welding Wire: 1.0 mm (adjustable according to different workpieces)

• Weld Types: Flat weld, fillet weld, half-round weld

• Protective Gas: CO2 gas

• Working Mode: Manual loading and unloading, robot automatic welding

• Thickness of Surfacing Layer: Dependent on specific technical requirements

Solution Overview:
(Design can be customized based on customer requirements)
The welding robot system consists of the welding robot, welding power supply, robot-specific welding gun, electrical control system, button station, and safety protection fence (optional). After the workpiece is manually placed in the tooling, the robot automatically begins the welding process.

 

Process Flow:

1. Preparation Process: Welding parts should be prepared according to the drawing requirements.

2. Install the Workpiece: The operator places the workpiece onto the workbench in Station 1.

3. Workpiece Limiting: The operator pushes the workpiece to the workbench, positioning it close to the limit block.

4. Robot Welding: The operator returns to a safe position, presses the start button, and the robot automatically performs welding from the set position.

5. Workpiece Unloading: After welding, the robot moves to Station 2 for further welding. The operator then returns to Station 1 to unload the welded workpiece.

6. Cycle Continuation: The process repeats in a continuous cycle.

 

Configuration (as shown in the photo above):

• Welding Robots: 2 sets

• Overturn Operation Platforms: 2 sets

• Tack Welding Jigs: 2 sets

• Digital Welders: 2 sets

 

Working Steps:

1. Place the workpiece onto the tack welding jig and fix it.

   • Start-up Position One: The welding robot follows the preset path to perform welding on the front side. Once completed, the overturn platform automatically rotates to the backside. The robot then welds the backside and returns to its original position once welding is finished.

2. Start-up Position Two: The welding robot operates at Position Two. During this time, the operator can remove the welded workpiece and place a new one for welding.

3. Positions One and Two alternate in a continuous cycle, significantly improving production efficiency.

Parameters

Model	SF6-C2080
Drive Capacity	7.8KW
Position Feedback	Absolute Value Encoder
Input Power	Three phase four line AC380V + 10%
Maximum Load	6kg
Repeatable Positioning Accuracy	±0.08mm
Action Range	R=2000mm
Configured Welding Machine	CM350
Maximum Input power of welding machine	8.7KW
Weight	300kg
Range of Motion of Each Axis	J1: Free motion between -170°~+170° J2: Free motion between -170°~+90° J3: Free motion between -150°~+85° J4: Free motion between -135°~+135° J5: Free motion between -135°~+90° J6: Free motion between -360°~+360°
Maximum Uniaxial Speed	J1:1.83rad/s{105°/s} J2:1.83rad/s{105°/s} J3:  1.83rad/s{105°/s} J4:  3.66rad/s{210°/s} J5:  3.66rad/s{210°/s} J6:  5.41rad/s{310°/s}
Welding Speed Per Minute	Vmin<=450mm/min Vmax>=5000mm/min
Trajectory Repeatability	The robot operates 5000 times along the set trajectory under the no-load speed of 300mm/min, and the deviation between the trajectories is not more than 0.1mm.

Company Honors and Qualifications:

 

Corporate Office Area:
With high-quality products and an excellent reputation, Jinshi products are sold worldwide. Jinshi helps enterprises solve production challenges, supports their development, and establishes long-term partnerships with renowned companies both domestically and internationally. Your success is the ultimate goal of Jinshi Welders! Let us work together for sustainable development and create a brilliant future!

Frequently Asked Questions
If I have some problems, what should I do?
-You can contact our salesman directly, our engineer will check the problem. We Provide proofing service before sale and free technical training, online technical guidance, video guidance.
How long is the warranty?
-We offer 1-year warranty (except for the consumable parts like Lens). The supplier will provide detailed information as soon as possible.

If you need help, we have a professional team to help you.
If you have other mold needs technical instruction and video instruction are also provided.

Packaging&Shipping

1. Cleaning machine.

2. Wrap all the machine and parts with bubble film and plastic film.

3. Forklift the packed machine to the container.

4. Choose the optimal routes and transportation modes according to the distance.
If you have any questions, please contact us!