China Jinshi Welding Robot Workstation for Frame Scaffolding

• After-sales Service: 24-Hour Technical Support
• Warranty: a Year
• Application: Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
• Technical Class: Pulse Laser
• Control: Automatic
• Power Density: Heat Conduct Welding
• Model NO.: JS-MJGZZ
• Laser Classification: Optical Fiber Laser
• Type: Automatic Laser Welding Machine
• Transport Package: Plastic
• Specification: 4M*2.5M
• Trademark: JINSHI
• Origin: China
• HS Code: 8479509090
• Production Capacity: 5000PCS/Year

Product Description

Product details

The robot welding workstation is developed for the welding of scaffolding and door frame. The work design is reasonable and can be customized according to customer needs. Can be long-term welding work, repeated positioning precision, high welding efficiency, stability, high cost performance characteristics.(Door frame tooling is customized according to customer requirements)

Description of welding parts:
Diameter of welding wire: 1.0mm (can adjust welding wire according to different workpiece)
Weld form: flat weld, fillet weld, half round weld
Protective gas: CO2 gas
Working mode: manual loading and unloading, robot automatic welding
Thickness of surfacing layer: more technical requirements
Solution overview (can be designed according to customer requirements)
Welding robot system is composed of welding robot, welding power supply, robot special welding gun, electrical control and button station, safety protection fence (optional) and other parts.
After the workpiece is placed in the tooling manually, the robot starts to weld automatically.
Process flow
There should be no oil, rust or stain within 30mm around the weld of the welding workpiece, and it should meet the dimensional tolerance requirements of the workpiece drawing.
The system welding workflow is as follows.
1) Preparation process: welding parts shall be prepared according to the requirements of the drawings.
2) Install the workpiece: the operator enters the station 1 and places the workpiece on the workbench.
3) Workpiece limit: the operator will push the workpiece to the workbench, close to the limit block.
4) Robot welding: The operator returns to the safe position, presses the start button, and the robot realizes automatic welding from the set position.
5) Workpiece unloading: after welding, the robot goes to station 2 for welding, and the operator enters station 1 again to unload the workpiece.
6) Work in this cycle.

1. Configuration (as above photo):

a. Welding Robot (2 sets)
b. Overturn operation platform (2 sets)
c. Tack Welding Jig (2 sets)
d. Digital welder (2 sets)

1. Working Steps:

1. Place work piece to the tack welding jig and fix it. Start-up Position One. Welding robot will work according to the preset path. After the front welding work completed, the overturn platform will turn to back side automatically. The robot weld back side and will return to its original position automatically after finishing welding work.
2. Start-up Position Two. The welding robot will work on Position Two. During that time, a worker can dismantle the welded work piece and place a new one which need to weld.
3. Position One and Position Two weld alternately, which greatly improves the production efficiency.
4. Parameters

5. Model	SF6-C2080
   Drive Capacity	7.8KW
   Position Feedback	Absolute Value Encoder
   Input Power	Three phase four line AC380V + 10%
   Maximum Load	6kg
   Repeatable Positioning Accuracy	±0.08mm
   Action Range	R=2000mm
   Configured Welding Machine	CM350
   Maximum Input power of welding machine	8.7KW
   Weight	300kg
   Range of Motion of Each Axis	J1: Free motion between -170°~+170° J2: Free motion between -170°~+90° J3: Free motion between -150°~+85° J4: Free motion between -135°~+135° J5: Free motion between -135°~+90° J6: Free motion between -360°~+360°
   Maximum Uniaxial Speed	J1:1.83rad/s{105°/s} J2:1.83rad/s{105°/s} J3:  1.83rad/s{105°/s} J4:  3.66rad/s{210°/s} J5:  3.66rad/s{210°/s} J6:  5.41rad/s{310°/s}
   Welding Speed Per Minute	Vmin<=450mm/min Vmax>=5000mm/min
   Trajectory Repeatability	The robot operates 5000 times along the set trajectory under the no-load speed of 300mm/min, and the deviation between the trajectories is not more than 0.1mm.

 

 
 Company honors and qualifications:

 

Corporate office area:
With high quality products and excellent reputation, Golden Lion sells well all over the world, helps enterprises solve production problems, helps enterprises develop, and establishes long-term cooperative partnership with well-known enterprises at home and abroad. Your success is the eternal pursuit of Golden Lion welder! Let us hand in hand, sustainable development, create brilliant!

Frequently Asked Questions
If I have some problems, what should I do?
-You can contact our salesman directly, our engineer will check the problem. We Provide proofing service before sale and free technical training, online technical guidance, video guidance
How long is the warranty?
-We offer a 1-year warranty(except for the consumable parts like Lens). The supplier will provide detailed information as soon as possible.

If you need help, we have a professional team to help you.
 If you have other mold needs technical instruction and video instruction are also provided.
Packaging&Shipping

1. Cleaning machine.

2. Wrap all the machine and parts with bubble film and plastic film.

3. Forklift the packed machine to the container.

4. Choose the optimal routes and transportation modes according to the distance.
If you have any questions,please contact us!